India uses about 6 Mt of hydrogen every year in industrial sectors, and this will rise to 28 Mt by 2050. To reduce its carbon emissions by 2050, India aims for 80% green hydrogen production to meet its total demand. Green hydrogen will have a significant share as a cleaner fuel in the energy requirement of India in addition to ethanol and bio-CNG in future.
The development of green processes to transform lignocellulosic biomass into energy or high-value added products is widely studied due to current environmental issues. Binderless materials were produced by thermocompression in order to valorize sugarcane bagasse into food containers.
Traditionally, the higher heating value of any biomass (bagasse) is determined using bomb calorimetry. This process is lengthy and requires considerable maintenance of the equipment due to combustion reactions. Consequently, the development of a fast and accurate measurement technique would be a useful tool, saving time and resources.
Increasing consumption of fossil fuels and environmental concerns have led to increased use of CBG (compressed biogas) in the transport sector. CBG can play an important role in the diversification of the sugar industry product portfolio, creating increasing employment and generating additional revenue for sugar mills in India.
The Indian sugar industry has gradually transformed Indian economy from oil, gas, and fossil fuels to self-dependent bioenergy. By 2025, India plans to achieve a 20% ethanol blending in fuel to decrease vehicle pollution and lessen its reliance on fossil fuel imports.
The production of an octane booster from sugarcane bagasse was investigated. The process consists of seven stages. The first stage is to dry sugarcane bagasse until the moisture content is below 5%. The second stage is the continuous pyrolysis of sugarcane bagasse at 500-600°C.
High solid content in the mash column feed in ethanol distilleries leads to clogging of the upper stages, resulting in ethanol losses and mash carryover. This issue demands a 24-hour plant shutdown for manual cleaning, which increases steam consumption, impacts performance indicators, and reduces column availability.
Since 2016, the Colombian Sugarcane Research Center (Cenicaña) has collaborated with six sugar mills to measure the carbon footprint for fuel ethanol production, following ISO 14064-1 standards. In 2022, the cradle-to-gate carbon footprint of Colombian bioethanol averaged 469 kgCO₂eq/m
Sugarcane has historically been grown to provide sugar and co-products, including renewable energy products from juice, molasses, mill mud, bagasse and vinasse. The renewable energy products include cogeneration, biogas, bagasse briquets and pellets, first- and second-generation bioethanol and other liquid fuels.
This study develops a comprehensive roadmap to implement a green hydrogen production system in the sugar industry, taking advantage of its abundant biomass and co-products through advanced technologies such as electrolysis and gasification.